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Adjustment system
for beam guiding
systems (RP-CAT)
The laser is increasingly being used as
a high precision tool in the daily production
routine. At present, it is hard
to imagine industrial production or
rather processing without especially
the CO2 laser, the »workhorse« amongst
the laser types.
Depending on application or handling
system the laser beam is guided from
the laser source to the processed component
via different beam guiding
elements. For CO2 laser these mainly
are reflecting elements. For laser wavelengths
below 2μm transmissive elements
and optical fibres are generally
used. Adjustment of these optical
elements has a vital influence on the
accuracy of the total system. Especially
with integrated beam guiding systems
with mirrors small inaccuracies in the
adjustment of the mirror angles will
result in large deviations at the component.
With the RP-CAT adjustment tool an
auxiliary means is available which will
considerably ease and improve the
time-consuming visual adjustment of
the beam guiding systems by a setter.
The accuracy of the system no longer
relies on the subjective impression of
the setter, but on objective evaluation.
The RP-CAT consists of a specially designed
camera module which is mounted
to the exit of the beam guiding
system for the adjustment process. The
camera detects the position of a trakking
laser beam which is integrated in
the laser source or mounted especially
for adjustment. The camera sends signals
to the evaluation software which
monitors any deviation in beam position
as the robot axes are moved. The beam
guidance elements can then be manually
adjusted in a step by step process
until all beam deviations have been
eliminated.
The standard resolution of the system
is approx. 20 μm. Higher resolutions
may be provided for special systems or
applications. The adjustment software
furthermore allows the documentation
of the adjustment accuracy achieved.
We are always at your disposal for any
questions or further information.
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