For plastics applications the LCU has
already been successfully used for
monitoring of ZnSe lenses. With the
further development of LCU-M the
lens control monitoring can now be
used for metal applications up to several
kilowatts.
In metal applications the lenses are endangered
by process dusts and vapours
and by sputter that sticks to the lens
surface. Despite protections against
contamination e.g. by crossjets or rinsing
of cutting nozzles, interruptions in
the gas supply can result in rapid contamination
of the lens.
Once a lens is contaminated it can
become damaged and then break
due to thermal tensions after just a
short period of laser operation. Further
operation can then cause the lens to
chemically decompose at temperatures
of around 400°C as the damaged lens
absorbs laser energy instead of transmitting.
The decomposed lens contains
substances which present significant
health hazards. This necessitates extensive
cleaning of the beam guiding
system - resulting in long downtimes.
The LCU-M from Reis Lasertec offers
an effective protection through permanent
monitoring of the lens.
The LCU-M is supplied with 24 V
constant voltage and sends two analog
output signals. These signals the system
PLC can evaluate for the lens condition.
If a critical degree of contamination
is reached, the PLC can switch off the
laser early enough and request maintenance
of the lens from the operator.
As standard, the LCU-M is available
for 1.5” lens diameter. On request,
integration into customer-specific designs
is possible.
We are always at your disposal for any
questions or further information.